Cutting Tools
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Cut off tools for Swiss machine

KGZ

  • External Grooving
  • Cut off
  • Width: 1.3 ~ 3 mm
General info.
Machining video
Cut off with f=0.17mm/rev!
Vibration cutting for cut-off operation !

Features

Strong clamping ensures stable machining.

Inserts are firmly clamped with a newly developed special clamp. Suppresses chattering to achieve a stable finishing surface quality.
Strong resistance to machining loads improves toolholder durability and allows for high-efficiency machining.

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Excellent workability; smooth and secure insert mounting.

Optimizing the groove angle on the insert's top surface ensures smooth and secure mounting. With small angles at both ends of the groove, the insert is less likely to shift sideways during mounting, allowing for smooth installation. In addition, the larger angle at the center of the groove allows the toolholder and the insert to mesh firmly, improving the clamping force.

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New PR20 series. MEGACOAT NANO EX for long tool life

MEGACOAT NANO EX, a PVD coating specialized for grooving and cut off, achieves long tool life and stable machining.
Utilizes a proprietary nano-laminated coating with a high-content aluminum (Al) layer, achieving both excellent wear and fracture resistance.
PR2015: Primary recommendation for cast iron
PR2025: Primary recommendation for steel
PR2035: Primary recommendation for stainless steel

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Case Study

Pin SUS304

Achieved a significant increase in tool life for cut-off operation of stainless steel. The machined surface finish and chip evacuation were also good (Customer evaluation).

Base metal (core) S45C

Successfully improved machining efficiency by achieving the same number of parts at a higher cutting speed than competing products. The cutting edge remained in good condition. (Customer evaluation).

Automotive parts SUS304F

Achieved 1.9 times tool life in stainless steel machining. While competitor's products experienced built-up edge, KGZ had none and good chip evacuation. (Customer evaluation)

Lineup

Cut off inserts: Low feed PF / Medium feed PM / High feed PH / Low Cutting Force PG
Grooving inserts: General Purpose GM / Low feed GL / High feed PH / Profiling CM / Low Cutting Force GS / PCD NB
Toolholder: Internal coolant compatible JCTM series / Standard type / Sub-spindle compatible type

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Recommended cutting conditions

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